CH61200L CNC ihinduka hagati na C axis
Amabwiriza magufi
Iyi mashini ihujwe na C axis, kugaburira X na Z axis, axis eshatu zirashobora guhuza no kugenda hamwe nibikorwa byinshi kandi bikata neza.
Yahujwe na SIEMENS 828D sisitemu ya CNC.
Ibikoresho bibiri byihuta bya spindle, n'umuvuduko udafite intambwe mubikoresho, hydraulic gear shift, guhora umurongo uhoraho.Moteri nyamukuru ya moteri ni SIEMENS 37KW AC servo moteri, kugabanya umuvuduko no kongera umuriro ukoresheje ibikoresho, umuvuduko wa spindle ni 5-200rpm.
C.X. gufunga umugozi ufunze, hamwe nuburyo bwiza bwo guhagarara no gusubiramo neza neza
gukoresha imashini
Iyi ni imashini ikora neza cyane, ikwiranye no gukata ibyuma, ibyuma hamwe nicyuma kitagira fer hamwe nicyuma cyihuta kandi nigikoresho gikomeye.Irashobora guhindura uruziga rwo hanze, isura yanyuma, gukata igikoni, guca, guca umwobo w'imbere, gusya inzira, gusya uruziga, gucukura no gukanda.
Igishushanyo cy'ikarita y'akazi:
Inzira yo gusya
Gusya urudodo hamwe no guhindura ikibanza
Gusya umuzenguruko, urugero
ibipimo n'ubushobozi
| Ubugari bw'inzira nyobozi | 1100mm |
| Icyiza.diameter diameter hejuru yigitanda | 402040mm |
| Icyiza.swing diameter hejuru yigikoresho | 001500mm |
| Icyiza.uburebure bw'akazi | 12000mm |
| Icyiza.uburemere bwakazi hagati yikigo | 10T |
| ihererekanyabubasha | |
| Imbere yimbere | φ220mm |
| Urwego rwihuta | 5-200r / min |
| Spindle bore diameter | φ130mm |
| Icyuma cyimbere cyumwobo | ibipimo No.140 |
| Imbaraga nyamukuru za moteri, moteri ya servo | 37KW |
| Kugaragara.Bya iherezo | 1:30 |
| kugaburira ibiryo | |
| X ingendo | 85mm |
| z ingendo | 11800mm |
| x axis yihuta yurugendo | 4m / min |
| z axis yihuta yurugendo | 4m / min |
| Servo moteri ya torque od x axis | 27Nm |
| Servo moteri ya torque od z axis | 36Nm |
| Horizontal 8 imyanya imbaraga turret | 0.5.473.532.8 |
| Ingano yicyiciro cyibikoresho shank | 32mmx32mm |
| Umurizo | |
| Quill diameter ya tailstock | 60260mm |
| Urugendo rutuje | 300mm |
| Umwobo wuzuye | metric No.80 |
| Umufasha kuruhuka uhoraho (amaseti 2) | |
| Gufunga ikiruhuko gihamye | φ400-φ700mm |
| chuck | |
| Urwasaya | 001600mm |
| C axis | |
| Icyiza.torque mubihe byafashwe | 3000Nm |
| Umwanya wa C axis | 36 ″ |
| Subiramo imyanya ihamye ya C axis | 18 ″ |
Imiterere nyamukuru
1) uburiri
Igitanda nigitanda cyubwoko bwa etage ifite ubugari bwa 1100mm hamwe nimbaraga nyinshi za resin sanding.Ibikoresho ni HT300.Igitanda gifite ibyiza byo gukomera, ubushobozi bunini bwo gutwara no guhagarara neza
Inzira yo kuyobora ni umusozi umwe nuburyo bumwe, ubukana bwinzira iyobora hejuru ya HRC52, ubujyakuzimu bwimbitse burafasha kuba hasi.
Umuyoboro wimbere wumubiri wigitanda uhabwa W imbavu ikomeza imbavu, ishimangira cyane ubukana bwigitanda cyimashini kandi igabanya guhindagurika bitewe nuburemere.
Nyuma yo gusaza k'uburiri, birashobora gukuraho imihangayiko isigaye muri casting, kandi bikagabanya irekurwa ryimyitwarire isigaye mugutunganya no gukoresha imashini.
Hano hari imyenge ihanamye kandi yubatswe inyuma yigitanda gikoreshwa mugukuraho chip.Chip, coolant, amavuta yo kwisiga nibindi bikurwaho neza muri chip tray.Isuku ya chip rero iroroshye, kandi amazi akonje arashobora gukoreshwa
2) Umutwe
Spindle ifata ingingo-eshatu, hamwe nimpera yimbere nkimpera ihamye, hagati ninyuma birangira nkurugendo rwurugendo, imbere ninyuma birangira nkinkunga nyamukuru, naho hagati nkinkunga ifasha.Umwanya wa axial washyizwe kumpera yimbere ya spindle, kugirango umuzenguruko urambure inyuma nyuma yo gushyuha, bikuraho ingaruka zo kwaguka kwamashanyarazi ya spindle kumyizerere yibikoresho byimashini.
Ikinyabiziga nyamukuru cyumusarani kimenyekana na moteri ya Siemens AC spindle binyuze mumukandara, ibikoresho hamwe na hydraulic ya etape enye.Umuvuduko uhoraho wa spindle nini kandi uhoraho umurongo ugabanya umuvuduko urashobora kugerwaho.Ikizunguruka kizunguruka ni ikintu kidasanzwe, gifite ubusobanuro buhanitse kandi bukomeye.
Umutwe usizwe amavuta akomeye, hamwe nibikoresho byo mumutwe hamwe na pompe bisizwe na pompe idasanzwe.Impera yimbere ya spindle ifata uburyo bubiri bwo gufunga labyrint na slot, bishobora gukumira neza amavuta yameneka nibintu byamahanga byinjira mumutwe.
3) post ibikoresho byoherejwe
Emera ikidage SAUTER 8 imyanya itambitse 0.5.473.532.8, iyi tarret ifite umurimo wo guca uruziga rwo hanze, isura yanyuma hamwe nuudodo kimwe no gusya, gucukura no gukanda.Iyi tarret itwarwa na SIEMENS servo moteri yashyizwemo, kandi igahuzwa nibikoresho bikurikira.
| Ser.Oya. | Izina | Andika | Qty |
| 1 | Amashanyarazi | 0.5.473.532.8 | 1 |
| 2 | Umutwe | 0.5.901.032/077790 | 1 |
| 3 | Impamyabumenyi ya dogere 0 | 0.5.921.106-117859 | 1 |
| 4 | Impamyabumenyi ya dogere 90 | 0.5.921.206-117866 | 1 |
| 5 | Uruziga rwo hanze rugabanya gukata | B2-60X32X60-113908 | 2 |
| 6 | Uruziga rw'imbere rugabanya gukata | E2-60X50-113961 | 2 |
4) Z na X axis ：
Diameter yumupira wumupira wa X axis niφ40x5, Z axis itwarwa na rack na gear, module yinyo ni m = 5, na z axis ifata ibyemezo byuzuye bifunze mugushimira ibitekerezo byabayobozi
5) Ububiko
Umudozi ugizwe nigice cyo hejuru nigice cyo hasi, quill na quill center umurongo uhindura ishyirahamwe ryashyizwe mugice cyo hejuru.Urugendo rwumurizo rutwarwa na moteri.Igisimba cyumurizo kirashobora kuzunguruka.
6) sisitemu yo gusiga
Amavuta yo kwisiga mumutwe, ibikoresho no gutwara mumutwe hamwe nizindi manza zitangwa na pompe idasanzwe, gusiga amavuta yimipira yumupira kandi buri kintu cyo gusiga imashini gikoresha amavuta rimwe na rimwe, kandi igihe cyo gusiga kirashobora guhinduka, kuburyo gishobora guhinduka irinda neza guta amavuta yo gusiga, kandi irashobora kunoza neza imashini ikora neza hamwe nubuzima bwa serivisi bwinzira nyobora hamwe nu mupira.
sisitemu ya hydraulic
Sisitemu ya Hydraulic ikoreshwa muguhindura mu buryo bwikora umuvuduko wa spindle hamwe no gukonjesha ku gahato ibikoresho byumutwe kimwe no gufunga byikora C axis.
7) C umurongo
C axis itwarwa na moteri ya servo, irashobora guhita ihindura uburyo bwo kohereza bwa spindle na C axis, inyuma ya spindle yashyizwemo uruziga rwuzuye ruzenguruka rwa C axis hamwe nuburyo bwo gukuraho feri.Hamwe na sisitemu yo gufunga-gufunga sisitemu.
Imashini neza
| Kurangiza gukata uruziga rwo hanze | 0.005mm |
| Imashini idahwitse, kuri 300mm z'uburebure | 0.03mm |
| Kurangiza kurangiza gukata, | |
| kuri diameter 300mm | 0.025mm |
| X axis | |
| Ikibanza | X≤0.03mm |
| subiramo umwanya uhagaze neza | X≤0.012mm |
| Z axis | |
| Umwanya uhagaze neza, kuburebure bwa 10000mm | X≤0.13mm |
| Subiramo aho uhagaze neza | X≤0.05mm |
| C axis | |
| Ikibanza | 36 ” |
| subiramo umwanya uhagaze neza | 18 ” |
